Packaging automation is a key element in pallet wrapping. Do you want to know how it works and the benefits it offers? Don’t worry—we’ll explain everything here.

Packaging Automation for Pallet Wrapping in the Industry

Packaging automation essentially means avoiding direct manual labor on the pallet during the wrapping process. Although this was traditionally done manually, costs rise significantly, as do risks for workers. Moreover, the final results are often inferior, with the risk of loose film tails or uncovered areas.

But what are the alternatives for packaging pallets or boxes?
Basically, remote machinery is used to carry out the process. Here, we can highlight two main options: the wrapping machine, which uses stretch film, and the strapping machine, which employs plastic straps to secure the load. Both machines can be automatic or semi-automatic, depending on the company’s configuration and needs. Additionally, conveyor belts in large factories, forklifts, or software-controlled systems using sensors to manage the wrapping process from start to finish should also be considered. Depending on the company’s characteristics, size, and requirements, the automation elements will vary.

It is also important to note that pallet wrapping can be implemented in any industry, regardless of the sector. However, wrapping machines and strapping machines will have different features. Working in the agricultural sector is not the same as in the chemical or construction industries, for example. Likewise, compact loads differ from irregular ones. All these factors must be considered when making purchasing decisions.

Obviously, packaging automation requires a sufficiently trained person. However, their role is mainly supervisory, without direct involvement in the wrapping process. Given today’s industrial competitiveness, this is the norm rather than the exception.

The Advantages of Packaging Automation in the Industry

Packaging automation offers several advantages across multiple aspects of the industry. Here are some of the most important:

1. Time Savings

The primary factor influencing the choice of wrapping or strapping machines is the time saved. The efficiency depends on the machinery, but some models can wrap up to 160 pallets per hour with stretch film, while even the least efficient ones can manage 50 pallets per hour. These numbers clearly demonstrate an exponential reduction in the time required for this operation. Ultimately, the goal is to select the best alternatives to maximize company efficiency, which can be achieved with wrapping and strapping machines.

Time savings are also crucial because, in practice, time is another productive resource. The saved time can be used for other activities and ultimately to generate value. The difference compared to manual wrapping is significant.

2. Improved Results

Another key advantage of packaging automation is improved results. Manual wrapping cannot apply the same level of film tension as automated processes. This results in a higher risk of protective film failure and product exposure.

This issue is eliminated with wrapping machines and automated systems because they add value. They are designed to prevent defective film tails and maximize material tension, ensuring high-quality sealing. Ultimately, the goal is to pass quality control checks without issues or returns. Additionally, packaging plays a role in product presentation especially for customers, so anything that enhances a product’s image has a positive impact.

Any industry, including SMEs, looking to ensure high-quality pallet shipments or box packaging should consider adopting this technology. The difference compared to manual systems is often noticeable at first glance.

3. Cost Reduction Through Automation

When production processes, including packaging, are automated, costs decrease. Economies of scale come into play, which is essential for maintaining competitiveness. Even small businesses must consider global market dynamics.

Once a process is automated, there is no turning back because these are disruptive technologies. Companies can achieve the same or better results while spending less per packaged unit. These cost savings can then be passed on to customers, whether wholesalers or retailers. Consequently, automation is a smart way for companies to remain competitive in their market segment.

Machines can be selected based on specific needs, but as a general rule, automation should not be dismissed. Ultimately, anything that saves money without compromising process quality is beneficial.

4. Reduced Risks for Workers

Spain has a Workplace Risk Protection Law in place. The primary goal is always to minimize risks for workers, and automated systems are much safer. Additionally, pallet wrapping helps stabilize loads, preventing falls. It is evident that manual pallet wrapping presents a much higher potential danger to workers than automatic or semi-automatic wrapping. Yes, prior training is necessary, but it is highly useful for achieving operational goals.

In recent years, the widespread use of specialized software has further automated these processes. This allows workers to operate machines remotely, reducing risk to almost zero. However, general safety guidelines must still be followed.

In Summary…

Packaging automation is a key process for improving pallet wrapping across different industries. Are you looking for specialized machinery? At Movitec, we offer a wide range of wrapping machines, ensuring high-quality technical service and support. Contact us with no obligation!