Automatic balers have several advantages, but here we want to focus on the direct impact they have on production. Want to know more? Keep reading…
What is the impact of automatic balers on production?
Automatic balers have several positive effects on production. We can say that precision and speed are the two fundamental elements. Of course, depending on the speeds and type of baler, there may be some nuances. In any case, we highlight the following practical benefits:
1. Automatic balers: greater precision in baling
The first advantage in production is precision. And this element is essential in production lines or any automated process. A machine, provided it is well calibrated, offers much greater precision than any manual system. Not surprisingly, it can be programmed in advance, which substantially reduces the chances of human error. Here are some of the advantages:
With automatic balers, you will take less time to do the job
A lack of precision when baling is, first and foremost, a waste of time. If you see that a pallet has not been baled properly, you will have to restart the process from the beginning, with all the disruption that this entails. Well, automation minimises this possibility, because if it is calibrated correctly, there will be no room for inaccuracy, meaning you will save time.
You will avoid customer or customs returns
It should be noted that manual strapping usually results in poorer quality, which increases the likelihood of returns. Gauge controls are becoming increasingly stringent, making it necessary to offer better quality finishes. With automatic balers, thanks to their precision, you will minimise this risk. Furthermore, projecting a good image is essential in any company, whatever the business, in order to generate trust.
You will optimise your raw materials
Another advantage of greater precision is that it optimises the use of raw materials. Not only because they are tensioned properly, but also because no film is wasted unnecessarily due to breakage during the process. It is no secret that manual baling is more prone to breakage, with the consequent loss. If you don’t want to lose money in the long run, a machine with good precision is essential.
You will reduce the risk of production stoppages
Imagine you are working on a production line. When baling is done manually, there is a greater likelihood of stoppages due to errors. However, this does not happen as often with an automatic baler, because it can be programmed in advance to avoid problems. We have already discussed the importance of saving time; well, this also helps you achieve that.
You will improve workplace safety
Precision brings improvements in workplace safety. A well-coordinated production line where everything works well is a safe production line. Problems with baling precision can lead to problems with the handling of goods and increase the likelihood of workplace accidents. This means greater safety in every sense.
You will save fuel and electricity
Cost savings through precision are achieved in two main ways. Firstly, as fewer mistakes are made, less electricity is used. Secondly, as there are fewer returns, you will use less fuel if you are responsible for transport. Furthermore, switching on and off for a few pallets is always more expensive than keeping a production line running continuously.
2. Strapping machines increase speed
When working in a company, speed in strapping is key to providing better service and higher quality. Well, if there is one obvious competitive advantage that automatic strapping machines provide, it is precisely speed. It will depend on the type of machine, but you can find speeds of between 45 and 160 pallets per hour. The advantages of this are many, let’s see:
You will free up labour
This speed frees up labour and makes it easier to assign it to other less repetitive and value-adding tasks. And, looking ahead, you will need fewer people to do the same job, so you will save costs. After all, human resources have a cost, so getting them to focus on useful tasks that generate an advantage over competitors is crucial.
You will reduce production costs
This is no small matter, as estimates suggest that costs can be reduced by up to 60% thanks to automation. Speed means you can do the same thing in much less time and under better conditions. It is therefore not surprising that this circumstance is taken into account in production chains. Increasingly, supervision tasks are being prioritised, thanks to automatic machines and robotisation.
You will take less time to deliver the goods
Barring problems or external force majeure, if you take less time to bundle, you take less time to deliver the goods. And it goes without saying that when it comes to shipping goods far from your factory or warehouse, this is crucial. As a result, you can provide better service to your customers thanks to automation. The idea is that, thanks to this, you can increase your sales volume.
You can increase your production
If pallet baling is faster, it is easier for you to increase your production. It is no secret that, in large companies, this is a disruptive element with respect to manual systems. Ultimately, it is about having space available, and with these machines, you can produce more in less time, which prevents stock shortages and makes warehouse management easier. And producing more allows you to be more competitive.
In summary
Automatic strapping machines, thanks to the precision and speed they offer, are a disruptive element for all types of manufacturing and distribution companies. Are you looking for a quality strapping machine with guarantees for your business? At Movitec, we have a wide range of options adapted to different sectors of activity. Contact us and we will inform you!