Pallet wrapping in Industry 4.0 takes advantage of automation and Artificial Intelligence (AI). In this article, we highlight the main benefits of implementing these technologies.
Pallet Wrapping for Industry 4.0: 10 Advantages for Businesses
Today, pallet wrapping can be performed automatically thanks to production line wrappers. Robotics enables automation of processes with consistent frequency. In addition, the development of AI allows software to anticipate any incident.
As a result, automated pallet wrapping provides a substantial competitive edge over previous systems. Ideally, it should be done with a wrapper to fully benefit from all features, though a strapping machine can also provide some advantages.
What are the benefits of pallet wrapping in Industry 4.0 using these technologies? Here are the key points:
1. Better Wrapping Quality
The main benefit of automatic wrapping is higher quality, ensuring product quality. When properly configured, the software and machines deliver high precision with stretch film. This boosts safety and helps avoid product returns during client inspections—returns that, when prevented, directly benefit the company.
2. Reduced Wrapping Costs
Automated wrapping reduces costs in several ways:
- Fewer errors thanks to reliable machinery.
- Fewer returns, leading to lower operational costs.
- Less leftover film compared to manual or strapping methods.
3. Increased Worker Productivity
Each worker’s productivity in wrapping tasks increases significantly. Automation frees up repetitive tasks, allowing staff to focus on supervision and management. After training, productivity on the production line improves greatly.
4. Lower Labor Costs
Industry 4.0 requires fewer workers to complete the same tasks, cutting labor costs. Fewer but more skilled employees are needed to operate and monitor the software and machinery.
5. Greater Process Safety
Automation boosts safety in several ways:
- Less direct contact with goods, as wrapping is done remotely.
- Automated decisions help manage issues, such as object intrusions that trigger immediate stops.
- Fewer workers involved lowers the risk of workplace accidents.
While training in occupational safety is still necessary, the likelihood of incidents is greatly reduced.
6. Time Savings in Wrapping
Automated wrapping means saving time, which translates into:
- Faster service for customers.
- Increased wrapping capacity in high-demand operations.
- More free time for workers to focus on other productive tasks.
7. Ability to Wrap Different Sizes
Automation allows wrapping of various pallet sizes, including European and American standards, as well as irregular shapes—thanks to adaptable software like SAP.
8. Adjustable Wrapping Speed
The wrapping speed can be adjusted as needed throughout the day. Higher speeds may be required at peak times, and automation allows for preprogrammed speed variations based on time intervals.
9. Real-Time Traceability Monitoring
Automated systems enable real-time traceability. Software can monitor each pallet’s journey and quickly detect where and when issues occur—helping to prevent future incidents and improving competitiveness.
10. Better Load Protection
With proper setup, automation ensures better protection of the pallet load. A well-executed automatic wrap secures items, reducing the risk of damage or falls—positively impacting the company’s bottom line.
In Conclusion…
Pallet wrapping has significantly improved in recent years with new technologies and specialized machines. At Movitec, we offer state-of-the-art pallet wrappers tailored to different industries. Contact us for pricing and more information—no strings attached!
